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Seismic Solar Support Forming Machine — Maintenance Programme

Seismic Solar Support Forming Machine — Maintenance Programme

Product ID : seismic solar support forming machine

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Product Attributes :

Seismic solar support forming machine maintenance programme covering rollers, 40Cr shafts, Cr12MoV blade, hydraulics and gearbox drive.

Product Description

HOPEX-Seismic Solar Support

A seismic solar support forming machine holds tolerance only while its tooling and drive are maintained. This page sets out what to check and when.

Daily Checks

Visual inspection of the forming rollers for pickup or scoring.
Hydraulic fluid level and any sign of leakage.
Cut-off blade edge condition.
Strip tracking through the mill entry.

seismic solar support forming machine roll forming stations

Weekly Checks

Lubrication of all specified points.
Fastener tightness on the roller stands and arch frame.
Control cabinet cleanliness and cooling.
Confirmation that forming speed holds at 10 – 15 m/min under load.

Periodic Checks

Component	Material	What to monitor
Forming rollers	Cr12	Surface wear, profile dimension drift
Roller shafts	40Cr	Runout and seat condition
Cut-off blade	Cr12MoV	Edge chipping, cut quality
Gearbox drive	gearbox and arch frame	Oil condition, backlash, noise
Hydraulic system	Pump and cylinders	Pressure stability, seal condition

seismic solar support forming machine hydraulic power unit

Symptoms and Likely Causes

Symptom	Likely cause
Section width drifting	Roller wear or stand fastener loosening
Hole pitch inconsistent	Speed variation under load, feed slip
Rough cut end	Blade edge chipping
Surface scoring on channel	Roller pickup, contamination on strip
Twist in finished channel	Stand alignment, uneven roller pressure

Why Material Choice Reduces Maintenance

Rollers in Cr12 resist the abrasion of galvanized strip, shafts in 40Cr resist fatigue, and the Cr12MoV blade resists edge chipping. Each choice targets the failure mode that would otherwise drive the maintenance interval.

seismic solar support forming machine electrical control cabinet

Machine Reference

Item	Parameter
Feeding width	135 / 157 / 177 / 197 mm
Rolling thickness	1.5 – 2.5 mm
Forming speed	10 – 15 m/min
Total power	69 KW
Voltage	380 V
Weight	20000 kg
Package size	2600 × 300 × 200 cm
Origin	Tianjin, China
Lead time, 1 set	75 days
Lead time, 2 – 5 sets	90 days
Warranty	2 years

Warranty Coverage

Core components — pressure vessel, motor, bearing, gearbox, engine, pump and gear — are covered for 2 years.

Maintenance FAQ

Q1. What is the most important daily check?

Roller surface condition. Pickup or scoring transfers directly onto the channel surface.

Q2. How do we know when the blade needs attention?

Cut end quality degrades first. The Cr12MoV blade is chosen to make that onset gradual rather than sudden.

Q3. What causes twist in the finished channel?

Stand alignment or uneven roller pressure. Check alignment before adjusting pressure.

Q4. How often should the gearbox be serviced?

Follow the maintenance schedule supplied with the machine; monitor oil condition, backlash and noise.

Q5. Does running all four widths increase wear?

Changeover itself does not. Wear is driven by running hours and coil condition.

Q6. What is covered under warranty?

Pressure vessel, motor, bearing, gearbox, engine, pump and gear, for 2 years.

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