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High Speed Cable Tray Production Machine — Planning Real Output

High Speed Cable Tray Production Machine — Planning Real Output

Product ID : high speed cable tray production machine

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Product Attributes :

High speed cable tray production machine running 8-16 m/min with 2000-3000mm workpiece length and 10 tonne electric decoiler.

Product Description

HOPEX-High Speed Cable Tray

Quoted line speed and actual daily output are different numbers. This page shows what determines the gap on a high speed cable tray production machine, so capacity can be planned honestly.

The Quoted Figure

Online punching and production speed is 8 – 16 m/min. That range already accounts for punching of connecting holes, which is why it is stated as a range rather than a single number.

Factor 1 — Workpiece Length

Trays are produced 2000 – 3000 mm long. Shorter workpieces mean more cutting cycles per hour, so output measured in metres falls even though the mill speed has not changed.

Factor 2 — Hole Count

Each additional hole adds punch time. A tray with connecting holes only will run at the upper end of the range; adding pallet holes moves output down.

high speed cable tray production machine two-position punching station

Factor 3 — Coil Changes

The electric decoiler, 10 t maximum loading determines how long the line runs between coil changes. A 10 tonne capacity means fewer interruptions than a lighter decoiler on the same order.

Factor 4 — Width Changes

The line covers 200 – 650 mm. Orders grouped by width run with fewer setting changes than orders sequenced by delivery date.

Planning Table

Planning input	Value to use
Line speed	8 – 16 m/min
Workpiece length	2000 – 3000 mm
Strip width range	200 – 650 mm
Strip thickness	0.8 – 1.5 mm (±0.03 mm)
Coil capacity	10 t on the electric decoiler
Operators required	One is sufficient in normal production

high speed cable tray production machine complete production line

What Supports Sustained Speed

7.5 KW × 3 main motors delivering steady torque.
26 rows of forming rollers so no single pass overloads the strip.
70 mm solid shaft resisting deflection at speed.
about 50 KW total installed capacity at 400 V ±5%, 60 Hz.

high speed cable tray production machine 26-row forming rollers

Full Specification

Item	Parameter
Strip width	200 – 650 mm
Strip thickness	0.8 – 1.5 mm (±0.03 mm)
Speed	8 – 16 m/min
Workpiece length	2000 – 3000 mm
Roller rows	26
Shaft	70 mm solid shaft, 45# steel, tempered
Main motor	7.5 KW × 3
Installed capacity	about 50 KW
Supply	400 V ±5%, 60 Hz
Footprint	30 × 2.5 × 2.2 m
Weight	50000 kg
Control	PLC, Taiwan Delta or Siemens
Place of origin	Tianjin, China
Warranty	2 years
Free maintenance	18 months

Delivery Schedule

Quantity	Lead time
1 set	30 days
2 – 5 sets	45 days
Above 5 sets	To be negotiated

high speed cable tray production machine export packaging and container loading

Capacity FAQ

Q1. What line speed should we plan around?

8 – 16 m/min, including punching of connecting holes.

Q2. Why is output lower on short trays?

Shorter workpieces within the 2000 – 3000 mm range mean more cutting cycles per hour.

Q3. How many operators are needed?

One worker is sufficient in normal production.

Q4. How often will we change coils?

The electric decoiler, 10 t maximum loading carries up to 10 tonnes, so changes are less frequent than on a lighter decoiler.

Q5. Does width affect throughput?

Not directly, but grouping orders by width within 200 – 650 mm reduces setting changes.

Q6. What is the delivery time?

30 days for one set and 45 days for 2–5 sets.

Online Inquiry