Solar Structure Forming Machine — Dedicated 210 mm Operation

HOPEX-Solar Structure 210

This solar structure forming machine is tooled for one strip width, 210 mm. That single decision changes how the line runs day to day. Below is what it means for labour, changeover, throughput and utilities.

Operating Factor 1 — Labour

The line runs under PLC automatic control, sequencing feeding, punching, forming and cut-off. One operator manages normal production, entering length and quantity at the touch screen.

Operating Factor 2 — Changeover

With dedicated 210 mm tooling there is no width changeover. Moving between orders means changing length and hole pattern at the PLC, not stripping the mill.

Operating Factor 3 — Throughput

Operating Factor 4 — Utilities

Operating Factor 5 — Floor Space

The line occupies 12000 × 1550 × 1600 mm and weighs approximately 8000 kg, so plan the foundation and coil handling access accordingly.

When a Dedicated Line Makes Sense

• One profile dominates your order book.
• Orders repeat, so stored PLC recipes are reused constantly.
• Structural gauge is required, within 2.0 – 3.0 mm.
• Throughput matters more than width flexibility.

When It Does Not

If you routinely switch between many strip widths, a dedicated configuration is the wrong tool. Additional tooling sets can be quoted, but a universal mill may suit that pattern better.

Reference Specification

Operations FAQ

Q1. How many operators does the line need?

One during normal production, because the sequence runs under PLC automatic control.

Q2. How long does an order changeover take?

Length and hole pattern are entered at the PLC. There is no width changeover with dedicated 210 mm tooling.

Q3. What throughput should be planned?

10 – 20 m/min sustained, with molding speed 15 – 30 m/min.

Q4. What is the connected electrical load?

18.5 KW × 2 + 11 KW × 2 + 4 KW + 3 KW at 380 V.

Q5. How much floor space is required?

12000 × 1550 × 1600 mm, with access for coil loading.

Q6. Can a second tooling set be added later?

Yes, quoted against your additional section drawing.